Karmiel WWTP – First Stage

Karmiel WWTP – First Stage

Northern Israel

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Background

Karmiel Wastewater Treatment Plant (WWTP)
Advanced wastewater treatment serving Karmiel and the Western Galilee region
Location: Karmiel and surrounding areas
Project Type: Wastewater Treatment Plant (WWTP)
Client: Local Authorities / Regional Water Utilities
Project Status: Completed
Balasha Jalon Infrastructure Systems Ltd  Role: Full design services (preliminary and detailed design) + implementation support


🟦 Project Overview
The Karmiel Wastewater Treatment Plant was commissioned in the late 1990s and serves a population of approximately 150,000 residents, including the city of Karmiel and 13 surrounding municipalities.

Over time, and in response to population growth and increasingly stringent environmental requirements, the facility was upgraded to enhance treatment performance and expand its capacity. The design addressed varying hydraulic and organic loads while ensuring high effluent quality and operational stability.


🟦 Balasha Jalon’s Role
Balasha Jalon Infrastructure Systems Ltd. carried out the preliminary and detailed design of the wastewater treatment plant, covering all engineering disciplines, including civil, mechanical, electrical and control systems. The company also provided professional support and supervision throughout the implementation stages.


🟦 Engineering Challenges
The project presented several key challenges:
• Adapting the facility to significant population growth and increasing wastewater loads
• Meeting stringent effluent quality standards
• Managing seasonal and peak load variations
• Integrating advanced treatment technologies within an operating facility


🟦 Balasha Jalon’s Solution
The solution was based on an integrated and advanced design approach, including:
• Implementation of biological nutrient removal (BNR) processes combined with membrane technology (MBR)
• Design of flexible systems capable of handling variable load conditions
• Integration of advanced treatment technologies to improve effluent quality
• Optimization of operational efficiency and maintainability


🟦 Project Components – Liquid Treatment
Process Technology:
Activated sludge (BNR + MBR)

Main Components:
• Screens and fiber removal systems
• Grit removal systems
• Primary sedimentation tanks
• Aeration basins for nutrient removal
• Membrane filtration units (MBR)
• Effluent disinfection
• Treated effluent reuse for agricultural irrigation


🟦 Project Components – Sludge Treatment
Process Technology:
Anaerobic digestion and sludge dewatering

Main Components:
• Sludge thickening facilities
• Anaerobic digesters
• Mixing systems
• Belt filter presses and centrifuges
• Biogas utilization for energy production


🟦 Key Design Parameters
• Average design flow: 36,800 m³/day
• Average BOD load: 17,000 kg/day
• Effluent quality: 10/10/10 (BOD / TSS / N)


🟦 Project Added Value
The project demonstrates the expertise of Balasha Jalon Infrastructure Systems Ltd. in designing advanced wastewater treatment facilities, integrating innovative technologies, meeting stringent environmental standards, and delivering efficient and reliable long-term operational solutions.

Basic Design Data

Average Design Flow

36,500

m3/day

Average B.O.D. Load

17,000

Kg/day

Effluent Quality

15/15/10

BOD/TSS/N

Liquid Process and Facilities

Main Process

  • B.N.R. Activated Sludge

Facilities

  • Bar Screens
  • Grit Removal
  • Primary clarifiers
  • B.N.R. Activated sludge reactors with low-speed surface aerators for the first 2 modules and diffused air system for the new module
  • Final clarifiers
  • Effluent filtration and disinfection
  • Effluent are reclaimed for unrestricted agriculture use

 

Sludge Process and Facilities

Main Process

  • Anaerobic digestion, sludge dewatering, bio-gas utilization

Facilities

  • G.B.T. units for W.A.S. thickening
  • 4 anaerobic digesters, 2,500 m3 each, for the stabilization of the thickened W.A.S. and the primary sludge. Digesters are mixed by mechanical mixing
  • B.P.F and decanter centrifuges units for the dewatering of the digested sludge
  • Co-generation systemfor the utilization of the bio-gas including 1 co-generation unit having 470 KW electric capacity

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